WELDING- PART 1

                                        Welding of cars - PART 1

Welding department

This department has 4 zones –

A zone

B zone

C zone

D zone

A zone

In this zone front comp , rear comp , front floor are made for the to join with each other to form floor com  . We make base of the car by doing welding in this zone on the parts came from the press department. Here the pressed thin sheets are welded by point  marks fixed on the sheets welding is done on it to make a desired floor from it .

Steps of procedure of welding in A zone –

1)      Thin sheets come from press department, and from this by operating a welding machine (spot welding ) welding is done on the point marked on it .

2)       Firstly rear comp is made and small sheets are added to it when it is made .

3)      Then it is  front floor is made  by adding some of the sheets to it.

4)      Same procedure is made for making front floor.

5)      Now the 3 parts made by welding and of adding of different small sheets welding goes where the robot is doing welding to join the these three parts.

6)      Now our floor comp is made.

By this process the base is made in the A zone , by doing spot welding on it . robot functioning is too fast ,it also do spot welding but the gun is bigger as compared to the gun used in before making the floor and comp.

Welding done by robot on the floor base our floor comp . here  all the three parts are attached to form a stiff base . It is useful as if  robot are fast and could weld at those positions where a man can’t do it easily. C zone on next page.